Affordable High Temperature Vacuum Gas Quenching Kiln for Hot Work Molds

• Customization: Available
• After-sales Service: Overseas After-Sales Service Provided
• Warranty: 1 Year
• Model NO.: BR-QCL
• Certification: CE
• Structure: Horizontal Type
• Brand: Brother
• Product Type: Vacuum Hardening Kiln for Hot Work Molds
• Chamber Size: Customizable
• Max Temp.: 1320c
• Heating Elements: Molybdenum / Graphite
• Heating Rate: Max 20c/Min
• Max Vacuum: 7X10-3 PA
• Cooling Speed: 1200c to 300c, 5mins
• Voltage: 380V
• Temperature Control: Pid or PLC Control
• Power: as Per Your Order
• Transport Package: Strong Wooden Case Packing
• Specification: Customizable
• Trademark: Brother Furnace
• Origin: China
• HS Code: 85141990
• Production Capacity: 20000 Sets/Year
• Package Size: 150.00cm * 88.00cm * 160.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

Affordable High Temperature Vacuum Gas Quenching Kiln for Hot Work Molds

Brother Furnace gives you: Excellent Uniformity, Accurate Control, and Perfect Vacuum Condition!

Vacuum Gas Quenching Furnace for quenching high-speed tool steel, measuring vacuum hardening and cutting steel, tool steel, and other alloy steel.

Vacuum gas quenching furnace features

• The heating chamber is composed of a molybdenum/graphite heater, molybdenum foil/graphite soft felt,  the max temperature is 1320ºC.
   
• The multiserial graphite spray nozzle is located inside the heating chamber along with the induction inwall. The gas uniform was sprayed from the spray nozzle during gas quenching.
   
• The material platform is composed of graphite support, a hearth, and an Al2O3 sticker. This structure will prevent the adhesion between the platform and the hearth during high temperatures.
   
• Gas cooling system: which is composed of a high-press wheel blower, multistage high-efficient copper heat exchanger, and duct deflector. Filling high purity N2 or Ar during gas cooling, spray to the workpiece through duct deflector to achieve workpiece uniform cooling.
   
• The gas cooling pressure is adjustable from 1-10 bar.
  Max cooling rate: from 1200ºC to 300ºC less than 5min.

 

Vacuum Gas Quenching Furnace Technical Specifications
Furnace structure	Single chamber, horizontal
Furnace door closing mode	Fast tighting by hinge and gear ring, pneumatic drving
Chamber size	450x300x300mm(L*W*H)
Max loading capacity	80kg (Including tooling) (other sizes can be customized)
Max temperature	1320 ºC
The working temperature in a vacuum	500-1250ºC
Vacuum parameters	Ultimate vacuum level 7×10^-3Pa Working vacuum level 4Pa Pressure rise rate (Complete drying): ≤3Pa/h Pumping speed (To working vacuum): ≤20 min Partial pressure range: 10-800Pa Max inner pressure  (Absolute pressure): ≤6 bar
Cooling parameters	Cooling speed (1200ºC to 300ºC, 6bar, <=700KG):5mins Air tube (18 pcs main,6 pcs small), material: seamless tube Heat exchanger: red copper, finned tube Heat exchanger water feeding pattern: back in, front out
Input voltage	380V 3P, 50Hz
Total power	125KW
Rated heating power	80KW
Cooling fan power	45kW
Cooling water	The temperature of the cooling water inlet: 20-32ºC The pressure of cooling water: 0.2-0.3MPa
Total weight	Approx 3 tons
Floor area	Approx 20m^3
Cooling gas	N2/Ar, purity over 99.99%
Compressed air pressure	0.4-0.6MPa
Control system	Temp control mode: Programmable auto single-zone temperature control Control mode: Full-automatic/Manual Cooling mode: air cooling/natural cooling

• Other sizes can be customized.

 

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